Imagine the past three decades when many manufacturing industries were stumping to produce a massive amount of finished goods with an adequate or inadequate workforce in a stipulated period.
In this era, whatever the complex task, the solution will be there with modern technologies with high accuracy in a fraction of a second.
Advanced technologies are transforming many industries into the next level of business. The technologies replace and reduce many complex and risky tasks by automated machines and robots to ensure workforce safety and reduce time and costs with good outcomes. Likewise, business process automation escalates the Manufacturing sector into Industry 4.0. Automation has become a boon for the manufacturing industry to resolve all sorts of time taking and complex production processes simply.
Precedence research recently stated that industrial automation’s market size tends to hit the graph above $412.8 billion by 2030.
Let’s jump into the article to dig more into the transformation of the manufacturing sector by automation.
What is the automation process?
The process of automation is to execute a process or run the system independently or partially to replace manual efforts. The ultimate goal of manufacturing automation is to boost productivity, eliminate unnecessary costs, reduce production time, minimize human efforts and achieve effective outcomes in the end product without manual errors. On the other hand, automation enhances Manufacturing through software and applications such as automated inventory scheduling, managing data from production to market, and managing and maintaining warehouse data.
Why does the manufacturing sector need automation?
Automation in Manufacturing takes the weight off the manufacturer’s shoulders in many ways. 76% of manufacturers have successfully implemented automation to skyrocket the floor’s productivity with high accuracy. As we already discussed, the born cause for automation is to replace manual efforts, which ensures workforce safety in tedious work conditions.
Perks of automation in Manufacturing
The following parameters illustrate the key highlights of how automation transforms manufacturing industries based on business requirements.
- Reduce production time & cost
- Less manual error
- Production tracking
- Good product quality
- Required Workforce
- Ensuring workforce safety
- Enhanced system flexibility
- Advanced data analytics
- Focus on other works
- Customer satisfaction
Reduce production time & cost
The purpose of automation is to boost productivity in an estimated time with minimal cost. A single machine equates to a workforce of 10, reducing employee costs. The quality control, validation, and inspection processes also stay under the roof of automation with effective outcomes.
Less manual error
Machines and Applications generate more accuracy than manual efforts in a limited time. Sometimes, there is a possibility of technical and manual errors in the end product. The manufacturer’s perspective is to enrich the production with minimal efforts, more production and cost-effectiveness. As the production process completes soon, the end product reaches the customers in the expected time.
Effective tracking of production
With the aid of automation, tracking and managing the data and inventories and maintaining the systems throughout the production are highly effective. These significant factors assist manufacturers in making data-driven decisions to enhance the workflow.
The automated applications support the manufacturers in forecasting and predicting the in-hand stocks and planning and scheduling the finished products to market with absolute decisions.
Good product quality
Machines and robots are more likely to make errors than humans occasionally. They are particularly designed and developed for the tasks, which results in consistency in product quality. So, the workforce can effectively focus on other work than correcting the errors.
Required workforce
Most manufacturers encountered the problem of finding the perfect workforce for particular tasks. This problem has a solution with automation.
Manufacturers prefer automated systems and applications to replace the workforce in tedious and risky work conditions. This strategy saves costs, reduces errors, and boosts productivity.
Ensuring workforce safety
Business owners are responsible for worker’s safety while working in risky conditions. To bypass this factor, implementing automated systems, robots, and other automated applications eliminates complex tasks for the workforce and manufacturers.
Enhanced system flexibility
On the other hand, automation systems and applications must be flexible and adaptable to the required changes for specific situations. According to the demand in the market, the production support must be high to handle such conditions upgrades in the systems and applications are mandatory.
Advanced data analytics
As we have already seen, the manufacturing industry involves a huge amount of data from the production phase to the market. Based on those data, the business owners and higher officials analyze the process flow through inventories, warehouses and data management using AI-data-driven strategies. These strategies effectively give outcomes regarding business growth.
Focus on major works
The repetitive and complex tasks are already handover to the automated systems, and the workforce can spend their valuable time on strategic ways to innovate new ideas in production and drive more revenue.
Customer satisfaction
The customers will be happy with the end product with good quality. The automation process maintains consistency in production which maintains and engages the customers to connect highly with the product, which induces business revenue. Based on customer insights, analyze the requirements from the feedback. The business owners implement the updates in the production accordingly.
Future of Automation in Manufacturing
New strategies and innovations in automation processes are emerging daily to simplify every industry’s complexity. The future of manufacturing automation is skyrocketing towards Industry 4.0. Along with automation, other technologies are striving to enhance the manufacturing industry, such as Artificial Intelligence and Machine Learning, Industrial Internet of Things, Cloud computing, Robotics and more. Every technology has its unique solutions for all kinds of business complexities. Click here to learn how FreeTechCafe transforms your business into an empire with a wide range of services.
“Automation does not need to be our enemy. I think machines can make life easier for men if men do not let the machines dominate them”. – John. F. Kennedy
Kennedy’s quote suits all manufacturers. As a business owner, implementing automation to skyrocket your business also ensures safety measures for the workforce.
Quick Summary
Automation in Manufacturing aims to increase productivity, cut wasteful spending, and speed up production. Automation improves Manufacturing through software and applications like computerized inventory scheduling and managing data relating to production to market. The industrial sector generates enormous amounts of data from the planning stage through the sale. Business owners employ AI-data-driven techniques to examine the process flow through inventories, warehouses, and data management based on those data. The automated method keeps manufacturing consistent, which keeps customers interested in the product and encourages them to buy it.
Frequently asked questions
What are the main reasons to consider automation in Manufacturing?
The ultimate goal of automation in Manufacturing is to replace manual efforts, minimize workforce burdens, and improve production quantity at a specific period.
Are automated systems providing better productivity than the workforce?
Not completely; only enhance the automation where it is required. If the automation process implements wrongly, it will backfire on the production. Plan the exact requirement for replacing the manual efforts with proper conditions.
What are the other industries that profit from automation?
Business process automation’s footprints are patched on most industries such as Healthcare, Transport and Logistics, Finance and Banking, and Food and Beverage, also transforming towards automation according to their own business needs.